TOROIDAL FILAMENT WINDING MACHINE

Specialized Equipment for Complex Doughnut-Shaped Composite Forms

KEY FEATURES

Precision engineering for specialized composite forms

Toroidal Design

Specialized for winding carbon fiber into doughnut-shaped forms

Precision Control

Advanced PLC and HMI for accurate winding parameters

Custom Solutions

Tailored to meet specific core sizes and winding patterns

MANUFACTURING EXCELLENCE

Key aspects of our toroidal winding technology

Design and Engineering

  • Customizable Solutions: Machines tailored to specific requirements including core size, wire gauge, winding pattern, and automation level.
  • Precision Engineering: Incorporates precise control systems with high-quality stepper/servo motors, PLCs, and HMIs.
  • Core Holding Mechanism: Versatile system that accommodates different core sizes and shapes while ensuring stability.
  • Wire Feeding & Tension: Reliable system with adjustable tension control to prevent wire breakage and ensure even winding.

Advanced Control & Safety

  • Rotational Mechanism: Precise movement supporting various speeds, directions, and complex winding patterns.
  • Programmable Control: Advanced systems for programming winding parameters including turns, tension, speed, and step angle.
  • Safety Features: Emergency stops, protective guards, and sensors to prevent accidents, compliant with industry standards.
  • Quality Assurance: Rigorous testing for accuracy, durability, and reliability under various conditions.
  • After-Sales Support: Comprehensive support including installation, training, maintenance, and technical assistance.

TOROIDAL FORMS

Specialized shapes for advanced applications

Standard Toroid
Oval Toroid
Asymmetric Toroid
Rotated Toroid
Toroidal Filament Winding Machine

SPECIALIZED COMPOSITE MANUFACTURING

A toroidal winding machine is a specialized piece of equipment designed for winding carbon fiber materials into toroidal (doughnut-shaped) forms. Carbon fiber is known for its high strength-to-weight ratio, making it ideal for advanced applications in aerospace, automotive, energy storage, and sports equipment.

  • Form Factor: Toroidal (Doughnut-shaped)
  • Max Core Diameter: as per customer Requiremen
  • Winding Speed: 0-150 RPM
  • Control System: PLC with HMI Interface
  • Motor Type: High-precision Servo Motors
  • Materials: Carbon Fiber, Technical Fibers
  • Positioning Accuracy: ±0.03 mm

INDUSTRY APPLICATIONS

Advanced solutions for diverse industries

Aerospace Components

Manufacturing lightweight structural parts, fuel tanks, and critical components

Automotive Parts

Production of composite drive shafts, rims, and structural components

Energy Storage

Winding of carbon fiber for flywheels in energy storage systems

Sports Equipment

Creation of high-performance bike frames, tennis rackets, and gear

TECHNOLOGY BENEFITS

Why choose our toroidal winding solution

Innovation

Continuous technological upgrades to enhance functionality and efficiency

Safety Compliance

Built to meet industry safety standards with comprehensive protection features

Full Support

Comprehensive after-sales support including training and maintenance

READY TO ADVANCE YOUR COMPOSITE MANUFACTURING?

Discover how our toroidal winding machine can revolutionize your production of complex composite forms.